Triple B Concepts
Triple B Concepts
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    • Wire Harnesses
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    • Off-Road & Consumer
  • Markets
    • Offroad & Upfitters
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Design of Manufacturing (DFM)

We bridge the gap between "concept" and "production." Our engineering team optimizes your harness designs to reduce cost, improve reliability, and streamline assembly.

Reverse Engineering

Cost Reduction (DFM)

Cost Reduction (DFM)

Have a physical harness but no documentation? We can take your "golden sample," dissect in non-destructively, and generate a complete Bill of Materials (BOM) and production drawing.

  • Sample to CAD Conversion
  • Obsolete Part Cross-referencing

Cost Reduction (DFM)

Cost Reduction (DFM)

Cost Reduction (DFM)

Engineers ofter over-spec components. We review your design to suggest alternative connectors or processing methods that save money without sacrificing performance.

  • Connector Consolidation
  • Material Yield Optimization

CAD Documentation

Cost Reduction (DFM)

CAD Documentation

We produce professional manufacturing prints using SolidWorks Electrical and AutoCAD. You own the data. Clear documentation ensures consistent quality for years to come.

  • 2D Pinout Diagrams 

Rapid Development - From Sketch to First Article

1. Discovery

3. Prototype (FAI)

2. Design & Draft

We review your requirements, environmental constraints (heat/vibration), and electrical load data.

2. Design & Draft

3. Prototype (FAI)

2. Design & Draft

Our team selects components and creates a preliminary print for your approval.

3. Prototype (FAI)

3. Prototype (FAI)

3. Prototype (FAI)

We build a "First Article" for you to test fit on your vehicle or chassis. We adjust lengths as needed.

4. Production

3. Prototype (FAI)

3. Prototype (FAI)

Design is locked. Tooling is set up. We move to volume manufacturing with 100% repeatability

Case Study: Off-road

Case Study: Off-road

Case Study: Off-road

  • Problem: Customer was using 4 separate harnesses for lights, lockers, and compressor. Instal time: 6 hours.
  • Solution: Triple B engineering a single "spine" harness with consolidated breakouts and a centralized relay box.
  • Result: Install time reduced to 45 minutes. Connector BOM cost reduced by 30%.

Our Values

Case Study: Off-road

Case Study: Off-road

Our goal isn't just to build what you ask for-it's to help you build a better product. By involving us early in the design phase, we can prevent common integration headaches before they reach the production line.

Schedule a Design Review

Let's Solve Your Connectivity Challenge

Whether you have a napkin sketch or a 3D model, or engineering team is ready to assist.

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Triple B Concepts

9321 E Willis Rd #115, Mesa AZ 85212

(480) 387-0443

Copyright © 2025 Triple B Concepts - All Rights Reserved.

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