Triple B Concepts
Triple B Concepts
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Custom Cable Assemblies

High-reliability point-to-point interconnects.  From 4/0 battery cables to precision micro-coax, we process it all with automated consistency.

Battery & Power Cables

Power delivery is critical. A bad crimp causes resistance, heat, and failure. We utilize hydraulic and pneumatic crimping presses capable of terminating up to 4/0 AWG cable and gas-tight reliability.

  • Heave Gauge Processing: Automated cutting for up to 2/0 cable ensures precise lengths for tight routing.
  • Ruggedization: High-temp loom, braided sleeving, and adhesive-lined heat shrink for moisture protection.
  • Application: EV Power Distribution, Ground Straps, Solar Inverters, Off-Road Aux Power.

RF & Coaxial Assemblies

Signal integrity determines system performance. Our coax processing maintains impedance control and shielding effectiveness. We process RG-58, RG-174, RG-316, LMR-400, and semi-riged cables.

  • Precision Stripping: Multi-step rotary strippers prevent damage to tjhe dielectric and shield.
  • Connector Types: SMA, BNC, TNC, N-Type, MCX, FAKRA (Automotive).
  • Testing: VSWR and Insertion Loss testing available upon request.

Ribbon & Flat Flex

Ideal for high-density broad-to-board connections. We offer standard gray ribbon, rainbow wire, and custom-folded flat flex cables (FFC).

  • IDC Termination (2.54mm, 2.0mm, 1.27mm pitch)
  • Notching and slitting
  • Folding and strain relief installation

Discrete Wire Leads

Simple cut/strip/crimp wires for PCB headers or internal chassis wiring. High-volume throughput using Komax/Schleuniger  automated centers.

  • Double-ended crimps
  • Tin-dipped ends
  • Inkjet wire marking & labeling

Technical Capabilities

Wire Gauge Range

32 AWG (Micro) to 4/0 AWG (Heavy Power)

Insulation Types

PVC, Teflon (PTFE), Tefzel, XLPE (Cross-linked), Silicone

Connector Brands

TE Connectivity, Molex, Delphi/Aptiv, Deutsch, JST, Hirose, Amphenol

Marking Methods

Inkjet printing (white/black), Heat shrink labels, Wrap-around labels

Testing Standards

Cirris Continuity, Hi-Pot (High Voltage), Pull Force Validation

Have a BOM or Drawing?

Upload your specifications for a fast quote. Our team reviews for component availability and tooling compatibility immediately.

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Triple B Concepts

9321 E Willis Rd #115, Mesa AZ 85212

(480) 387-0443

Copyright © 2025 Triple B Concepts - All Rights Reserved.

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